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Commercial Metals and Custom Alloy Development
- Commercial grades improvement and properties maximization
- Tailored compositions for extreme environments: high-temp, fatigue, wear, corrosion, magnetic, etc.
- Rapid prototyping and small-batch melts: from idea to actual part
Process Improvement and Optimization
- Heat treat processing design and optimization to enhance properties, save energy and time
- Solidification modeling and casting process tuning
- Forging, rolling, and thermomechanical strategies to maximize performance
Lab and In-Field Failure Analysis & Root Cause Investigations
- Advanced metallographic and fractography to identify issues
- Failure mode identification: fatigue, corrosion, embrittlement
- Fracture mechanics + advanced electron characterization
- Degradation analysis via express testing and modeling
Advanced Digital, Electron Characterization and Mechanical Testing
- Tools: SEM, EDS, XRD, EPMA, EBSD, hardness (nano to bulk)
- Magnetic, thermal, mechanical property evaluation
- Surface topography of coatings and fracture surfaces
Phase Diagram Analysis & Thermodynamic Modeling
- CALPHAD for phase balance, stability, solidification, transformation
- Guidance for alloy design and processing parameters
Materials Selection & Substitution
- Alloy recommendations based on performance and efficiency
- Sustainable or cost-effective alternatives to legacy materials
High-Performance & Specialty Metals
- Alloys for fusion energy, high-field magnets, harsh environments
- Wear-resistant, high-strength, or conductive materials
- Racing car applications: prototyping, testing, manufacturing
Sustainable Materials R&D
- LEAN alloy development with reduced environmental footprint
- Recyclable or resource-efficient alternatives
Rapid Screening Using AI Engines
- Accelerated property prediction and optimization
- Data-driven alloy selection and design
- Experimental design to find new optimal targets
Field-Ready Prototyping & Testing
- Trial components and in-situ testing
- Feedback loops between lab, model, and real-world data
